1. Material Selection

Cardboard: The most common material for jigsaw puzzles is thick cardboard, which offers a good balance between durability and cost-effectiveness. For kids' puzzles, it's important to choose cardboard that is sturdy enough to withstand frequent use.

2. Printing Process

Digital Printing: Offers vibrant colors and is cost-effective for small to medium runs. Digital printing allows for a wide range of colors and is versatile enough to produce complex designs.

3. Safety and Quality

Non-toxic Inks:

Use of non-toxic, child-safe inks is crucial for kids' puzzles. The inks should comply with safety standards relevant to children's products.

Smooth Edges:

Especially for wooden and foam puzzles, ensuring that all pieces have smooth, rounded edges is important to prevent injuries.

Quality Control:

Regular quality checks during the production process help ensure that the final products are free from defects and safe for children.

4. Design and Complexity

Age-Appropriate Designs:

The puzzle's design, including its complexity and theme, should be appropriate for the age group it's intended for. Younger children benefit from simpler puzzles with fewer, larger pieces and bright, engaging designs.

Educational Content:

Many kids' puzzles incorporate educational elements, such as alphabet letters, numbers, shapes, or themes (animals, space, etc.), to enhance learning through play.

5. Packaging

Durability:

Packaging should be sturdy enough to store the puzzle pieces when not in use and withstand handling by children.

Design:

Attractive packaging can make the puzzle more appealing to children and parents alike. It’s also an opportunity to include educational tips, instructions, or information about the puzzle's theme.

Environmental Considerations:

Eco-friendly packaging options, such as recyclable or biodegradable materials, are increasingly important to consumers and contribute to a brand's commitment to sustainability.

6. Regulations and Compliance

Ensure that the puzzles meet all relevant safety standards and regulations for children's products in your target market. This might include testing for choking hazards, toxic substances, and flammability.

When creating kids' jigsaw puzzles, the goal is to produce an item that is not only fun and engaging but also safe and beneficial for development.

Partnering with a reputable printer who understands the nuances of producing children's items can make all the difference in achieving a high-quality, successful product.